August 2016 - July 2021:
Wheelabrator Kemsley K3 CHP
WHEELABRATOR Kemsley K3 CHP
Sittingbourne, Kent United Kingdom
75mw Gross, 1680 tonne/day Energy-from-waste power plant
Serving as Commissioning Manager for new-build energy-from-waste (EfW) power plant in the United Kingdom. Responsible for wide range of activities including:
design review, operability and maintainability focus
construction management support
works acceptance / handover to commissioning
client representative at key factory acceptance tests
QA/QC review
coordination of all commissioning and training activities between Wheelabrator O&M Staff and EPC contractor
lead interface with CHP steam off-taker and landlord, DS Smith
lead interface with Environment Agency for all commissioning activities
Selected from within Wheelabrator organization to move from the US to the UK to support the Kemsley project. Expatriate assignment at high cost to the organization, responsible for delivering a new facility that is consistent with US best practices:
integration of US facilities O&M systems and standard operating procedures
key involvement in O&M staff hiring and mobilization
implementation of lessons learned from operational facilities in the UK and US
coordination and ongoing knowledge sharing with colleagues on other active UK construction projects
leading by example the Wheelabrator Vision and Values
What makes this project unique?
SIze and Scale
Largest facility built by CNIM in UK as EPC contractor
Over £330M capital investment
Highest thermal efficiency EfW facility in the UK
Most profitable facility in Wheelabrator fleet (US or UK)
Overcoming Challanges
Subcontractor insolvency and commercial issues
Constructibility issues due to vertical boiler design
First project-financed and first merchant EfW project in UK
International project / management of multiple cultures
Commissioning facility during COVID-19 Pandemic
Leaving a Legacy
Responsible for a large number plant design improvements that will reduce O&M expense for the next 40 years, the term of the site Lease and Steam Supply Agreement with DS Smith
Implementation of new ideas and technologies to drive continuous improvement
Assembled superior O&M team in a very competitive labor market
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